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sIRo stationary Infra-Red optic for Identifying Plastics

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Recycling of household-, engineering electronics and automotive waste plastics
Contactless and Non-destroying measurements
Less than 1 sec. measuring time
Independent of surface structure, moisture and contamination
Possibility of calibration and editing of up to 8 individual plastics or mixtures by customer
8 signal online-output for sorting machines
   

High level material plastic recycling demands that plastic materials must be sorted according to various types IoSys - Dr. Timur Seidel e.K. has taken part in solving the problem. A stationary but flexible Infra-Red optic was developed by IoSys It will help to make further amounts of waste polymers available for re-use.

 

With the technique of the so-called near Infrared spectrometry (NIR) it is possible to identify plastics coming from the household-, engineering electronics and automotive application fields. It allows direct analysis of non-dark-colored plastic parts (films, foils, bottles, granules, solid, foamed) and other materials like carpets and textiles.

 
The basic principle of the method is the diffuse near infrared reflection spectroscopy whereby characteristic absorption behaviors of different polymer types are used in that spectral region. The polymer sample is radiated with a infrared light and the reflected light of the measuring place is analyzed using a near infrared detector array.

 

For plastic identification the sample is simply pulled through the open U-shape of the unit below the IR light source and the measuring head. Within a few milliseconds the identified polymer is shown on the turnable LCD-touchdisplay mounted on top of the unit. The portable device which can be carried on its handle includes the optical NIR-system and the   computer,  which  controls  and

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evaluates    the   identification  process.  Parameter  settings

like  model  selection  can   be    set    by  the     LCD-touch-

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display. Additional connections like a serial interface allow external data transfer. As optional features a battery operated Mini-Plotter printing out the results and an Relay-interface board generating output signals for sorting systems are available . (dimension in mm: 480x160x360, weight: 6 kg, power supply: 100-230 Volt~, 50/60 Hz).

Identification of different plastic types is the result of a trained pattern  recognition.  After  the   measurement of  the 

plastic sample the optical information (absorption bands of overtone- and combination vibrations) are processed by a neural network. The result of the calculation is a list of the most probable polymer type identified within a probability of 0 and 100%.

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For detailed spectra viewing, loading, saving, editing spectra etc. an external keyboard and a VGA-Display can be connected. This possibility allows to develop own applications easily (e.g. identifications     of    carpets,

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textiles, food etc.)  or to    find out particularities (mixtures).

 

With the help of the Near Infra-Red optic it is possible independently of surface structure, moisture and contaminations to analyze within 1 second as following:
PA6x, PA12, PE, PP, ABS, PS, PPO PCA, PBT, PET, PC, PMMA, POM, PVC, ETFE

 

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According to different demands in recycling matters, customers can arrange to have the system calibrated using their own samples.